HPL ELECTRIC & POWER

Limited | Gurugram, Haryana

Case Studies

MDM Platform | Appendix E

Solar Panel Monitoring - FluxAI Implementation

Renewable Energy

Enterprise Solar Portfolio Optimization

A leading renewable energy company with 50+ MW distributed solar capacity across India deployed FluxAI to unify data from multiple project sites and gain real-time insights into energy generation patterns.

Challenge
  • Fragmented monitoring across 50+ sites with different inverter brands
  • Manual reporting causing 2-3 day delays in issue identification
  • No predictive maintenance - reactive approach leading to revenue loss
  • Limited visibility into panel-level degradation
Solution
  • Unified FluxAI platform integrating all inverter brands via Modbus/API
  • Real-time generation monitoring with automatic anomaly detection
  • AI-powered generation forecasting using weather + historical data
  • String-level performance analysis for degradation tracking
Implementation Highlights
Duration
8 weeks
Integration
12 inverter types
Data Points
2M+ daily
Users
150+ operators
15%
Generation Efficiency Gain
30%
Faster Issue Detection
50+
Sites Unified

Inverter Analytics - Predictive Maintenance

Manufacturing

Grid-Tied Inverter Performance Optimization

A major solar inverter manufacturer partnered with Trinesis to implement AI-driven analytics for their grid-tied inverter systems deployed across commercial and industrial installations.

Challenge
  • High warranty claim costs due to unexpected inverter failures
  • No visibility into field performance after installation
  • Seasonal variations causing unexplained efficiency drops
  • Customer complaints about response time for field service
Solution
  • Remote monitoring platform with real-time inverter telemetry
  • ML models for predicting component failures 2-4 weeks in advance
  • Automated thermal derating analysis based on ambient conditions
  • Mobile app for field service with diagnostic integration
AI/ML Models Deployed
Failure Prediction

IGBT and capacitor failure prediction using thermal cycling patterns

Efficiency Optimizer

MPPT tuning recommendations based on irradiance and temperature

Anomaly Detection

Grid fault detection and harmonic analysis for power quality

25%
Warranty Cost Reduction
85%
Failure Prediction Accuracy
99.5%
System Uptime Achieved

Energy Management - Industrial Deployment

Industrial

Multi-Site Energy Monitoring & Optimization

A large manufacturing conglomerate with 8 factories across North India deployed intelligent energy management to optimize consumption, reduce peak demand charges, and track sustainability goals.

Challenge
  • No consolidated view across 8 facilities with 500+ energy meters
  • High demand charges due to uncoordinated peak loads
  • Manual monthly energy audits with limited actionable insights
  • ESG reporting requirements with no automated data collection
Solution
  • Unified energy dashboard integrating all sites via smart meters + SCADA
  • Load forecasting and automated demand response recommendations
  • Real-time power factor and harmonics monitoring
  • Automated carbon footprint tracking and ESG report generation
Key Capabilities Delivered
✔
Real-Time Visibility
500+ meters, 8 sites, single dashboard
✔
Demand Management
Automated load shifting alerts
✔
Cost Allocation
Production line level energy costing
✔
ESG Compliance
Automated sustainability reporting
12%
Energy Cost Reduction
18%
Peak Demand Reduction
<1 Year
Payback Period

Utility MDM - State DISCOM

Utility

Smart Meter Data Management for Distribution Utility

Proof of concept MDM implementation for a state distribution company covering 50,000 smart meters as part of their RDSS pilot project.

Scope
  • Integration with existing HES from 2 different vendors
  • VEE engine compliant with IS 16444 validation rules
  • Tamper detection and theft identification analytics
  • Billing system integration via API
Results
  • 99.2% data availability within 24 hours
  • Identified 340+ tamper cases in first month
  • Reduced billing disputes by 45%
  • Scalable architecture validated for 1M+ meters
50K
Meters Managed
99.2%
Data Availability
340+
Tampers Identified

Relevance to HPL: This implementation demonstrates our capability to integrate with multiple HES vendors and deliver RDSS-compliant MDM - exactly what HPL needs to complete their AMI stack.

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Trinesis Technologies

Confidential Proposal